Understanding Screen Printing Mesh Count: Why It Matters for Your Print

When it comes to screen printing, it’s not just about the design and colors — the mesh count of your screen plays a huge role in how your final print looks and feels. At Monday Morning Merch, we take mesh count seriously because it’s one of the keys to delivering merch that looks sharp, feels right, and lasts.

What Is Mesh Count?

Mesh count refers to the number of threads in one square inch of the screen. A 110 mesh screen, for example, has 110 threads running each way within a square inch.

In simple terms — mesh count controls how much ink passes through the screen.

• Lower mesh counts (e.g., 86–110): Bigger openings, more ink flow — great for bold, heavy prints or darker garments where solid coverage is needed.

• Higher mesh counts (e.g., 200–305): Smaller openings, less ink flow — perfect for fine details, thin lines, and halftone shading.

How We Choose the Right Mesh Count

At Monday Morning Merch, we match mesh count to your project by considering:

• Garment type (lightweight tee vs. thick hoodie)

• Ink type (plastisol, water-based, specialty inks)

• Design detail (simple logo vs. detailed artwork)

Common examples:

• 110 mesh – Heavy coverage for bold, vibrant prints

• 156 mesh – Versatile choice for most t-shirt projects

• 230+ mesh – Best for high detail and softer-feel prints

  
  

Why Mesh Count Matters for Your Merch

The wrong mesh count can make a print too thick, too faded, or lacking in detail. The right mesh count ensures:

• Crisp lines & sharp edges

• True-to-artwork colors

• Durability after repeated washes

  
  

Pro Tip: If you prefer a certain print feel — like softer ink, thicker coverage, or ultra-precise detail — tell us. Mesh count is one of the tools we use to make that happen.

Visual Learning: See Mesh Count in Action

Sometimes it’s easier to see the difference than just read about it. These videos are great for understanding mesh count:

🎥 How to choose the correct mesh count when Screen Printing

Shows how different mesh counts affect ink flow and coverage.

🎥 Choosing the right mesh count for your screen-printing job – Tutorial

explains how to match mesh count to garment type and design complexity.

At Monday Morning Merch, screen printing isn’t just about putting ink on fabric — it’s about getting every detail right, from the perfect mesh count to the final cure. We handle all the technical choices for you, so your merch comes out looking sharp, feeling just right, and lasting wash after wash. Whether you need bold, heavy prints or intricate, detailed designs, our team has the experience and equipment to make it happen. Let us take care of the process so you can focus on showing off your brand.

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